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Cause found in Keystone Pipeline’s massive oil leak

A spill of more than 500,000-gallons of crude oil from the Keystone Pipeline in December in Kansas was caused by a combination of a faulty weld and “bending stress fatigue” on the pipe, the conduit’s operator announced Thursday.

TC Energy, the pipeline’s Canadian operator, said the cause was determined by an independent lab analysis on the failed section of the 2,687-mile conduit.

“Although welding inspection and testing were conducted within applicable codes and standards, the weld flaw led to a crack that propagated over time as a result of bending stress fatigue, eventually leading to an instantaneous rupture,” TC Energy said in a statement.

The faulty weld in a fitting girth connecting two sections of pipe “was completed at a fabrication facility,” TC Energy said

The cause of the bending stress of the pipeline remains under investigation.

At full operation, the pipeline normally pumps about 622,000 barrels, or more than 26 million gallons of oil per day from Alberta, Canada, to refineries in Texas, Illinois and Oklahoma, according to the company.

“The metallurgical analysis identified no issues with the strength or material properties of the pipe or manufactured fitting. The pipeline was operating within its operational design and within the pipeline design maximum operating pressure,” the company said.

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